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  4. V-CUT TOOL:Specification1

V-CUT TOOL

V-CUT TOOL Specification

Specification1

Tool Type NCT Long Tool Cst:2"
Component V-CUT TOOL + Cutting Insert (1 piece)
Material Thickness 1.2-2.3mm
Material Mild Steel/Stainless (Aluminum is not available)
Material Size X size Min.914mm / X size≧Y size ×2
V-CUT Side Undersurface
V-CUT Style Straight only (0 degree, 90 degree)
This is applied for AI station as well
V-CUT Angle / R 90 degree R0.8mm
V-CUT Depth per path Min0.03mm Max0.3mm
Max V-CUT Depth 1.0mm
Insert SUMITOMO ELECTRIC CUTTING INSERT SNMG12408N-EM-AC6040M ※1
Insert Life※2
(Recommended
Value)
SUS304 1,000 hits / Insert 1 edge
8,000 hits / Insert 1 piece (8 edges)
※The count is 2 hits per pass.
 [Process Condition] Thickness: 1.5mm /
 V groove depth: 1mm (5 pass) / V-CUT length: 2m
   ●Process length: 200m / Insert 1 edge
               1,600m / Insert 1 piece (8 edges)
SUS430   500 hits / Insert 1 edge
4,000 hits / Insert 1 piece (8 edges)
Mild
Steel
 2,000 hits / Insert 1 edge
16,000 hits / Insert 1 piece (8 edges)

※1 Cutting insert type may change for improving process grade and durability.

※2 Continuous Operation Limit The insert may break and cause defects or clogging of chips in die if it is used over its service life.

 

Max. Feed Speed X-axis

EM(Z)-NT / EM-M2 / LSE      : F100,000     100mm/min
LC-C1NT / LC-C1AJ / AE : F80,000       80mm/min

V-CUT Depth Accuracy Y-axis EM(Z)-NT / EM-M2          : F80,000     80mm/min
LSE                    : F60,000     60mm/min
LC-C1NT / LC-C1AJ / AE      : F55,000     55mm/min 
V-CUT Straightness Within ± 0.1mm
※Equal to machine accuracy (But , in some cases, finishing work is required.)
Dead Zone 110mm or less (Lower end movable range)